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PRODUCTION

CAD Design

  • Solidworks / 3D - CAD Design Software.
  • Ergenekon makes Steel Casting and Trade Inc takes the idea from 2-D technical drawing, through 3-D product design and ultimately into full production.

Simulation

  • Magmasoft / Cast Process Simulation Software
  • Casting Simulation and CAD facilities enable low cost prototyping and competitive production of client requirements.

Pattern Making

  • With our qualified personnel we are making our patterns with the help of CAD-CAM technology and CNC machines. We are also making the maintenance and repair of patterns.

Core Making

  • 2 core machines with 15 liter capacity
  • 2 Tons/hours mixer for chromite cores
  • Shell core machine

Molding

  • A couple pneumatic and automatic molding machine.
  • A couple of hydraulic and semi-automatic molding machine.
  • 10 Tons / Hour capacity continuous resin bonded sand mixer.
  • 3 Tons / Hour capacity continuous resin bonded sand mixer.

Melting

  • A double crucibled, 4000 kgs / crucible capacity, medium frequency induction furnace.
  • A double crucibled, 1200 kgs / crucible capacity, high frequency induction furnace.
  • A double crucibled, respectively 300 kgs / crucible, 600 kgs / crucible capacity, high frequency induction furnace.

Heat Treatment

  • Shoot blasting machine with hook
  • Shoot blasting machine with table
  • Manual sand blasting machine
  • Grinding is made by high speed air type grinding machines.
  • 2 x 4,5 x 2m dimensioned, 10 tons / charge capacity, working range up to 1200°C heat treatment furnace with quenching pool.
  • 2,1 x 2,5 x 2m dimensioned, 10 tons / charge capacity, working range up to 1200°C heat treatment furnace with quenching pool.
  • Appropriate heat treatment procedures are being applied to provide the required mechanical properties and metallographical structures for various types of alloys.

Machining

  • We are making the machining of your parts exactly according to the technical drawings. After the machining of the parts we double-check the machined parts according their technical drawings and prepare the required technical reports.

Laboratory and Quality Control

  • Full Set of Sand Testing Equipment - Georges Fischer -
  • Spectral Analysis - ARL 3460 Spectrometer -
  • Temperature Measurement Instrument (Portable Type - Heraeus Electro Nite - and Stable Type - Heraeus Electro Nite -)
  • Laboratory Type Heat Treatment Furnace - Heraeus -
  • Dimensional Control
  • Microstructure Inspection - Union Microscope -
  • Hardness Testing (Portable Type - Equotip II - and Stable Type - Krautkramer -)
  • Tensile, Bend and Compaction Testing - Alşa -
  • Charpy Impact Testing - Alşa -
  • Dye Penetrant Testing
  • Ultrasonic Control - Krautkramer -
  • Magnetic Particle Testing
  • Radiographic Testing
  • Visual Control

Painting and Shipment

  • All our products are being %100 quality controlled according to the needs of our customers and are given to our shipment department